Generator, Current, Voltage, Diesel Electric Locomotive, Traction Motors, Head-End Power, Jet, Refined Petroleum and Plug-in Hybrid

Posted by PITHOCRATES - June 6th, 2012

Technology 101

When the Engineer advances the Throttle to ‘Run 1’ there is a Surge of Current into the Traction Motors

Once when my father suffered a power outage at his home I helped him hook up his backup generator.  This was the first time he used it.  He had sized it to be large enough to run the air conditioner as Mom had health issues and didn’t breathe well in hot and humid weather.  This outage was in the middle of a hot, sweltering summer.  So they were eager to get the air conditioner running again.  Only one problem.  Although the generator was large enough to run the air conditioner, it was not large enough to start it.  The starting in-rush of current was too much for the generator.  The current surged and the voltage dropped as the generator was pushed beyond its operating limit.  Suffice it to say Mom suffered during that power outage.

Getting a diesel-electric locomotive moving is very similar.  The massive diesel engine turns a generator.  When the engineer advances the throttle to ‘Run 1’ (the first notch) there is a surge of current into the traction motors.  And a drop in voltage.  As the current moves through the rotor windings in the traction motors it creates an electrical field that fights with the stator electrical field.  Creating a tremendous amount of torque.  Which slowly begins to turn the wheels.  As the wheels begin to rotate less torque is required and the current decreases and voltage increases.  Then the engineer advances the throttle to ‘Run 2’ and the current to the traction motors increases again.  And the voltage falls again.  Until the train picks up more speed.  Then the current falls and the voltage rises.  And so on until the engineer advances the throttle all the way to ‘Run 8’ and the train is running at speed. 

The actual speed is controlled by the RPMs of the diesel engine and fuel flow to the cylinders. Which is what the engineer is doing by advancing the throttle.  In a passenger train there are additional power needs for the passenger cars.  Heating, cooling, lights, etc.  The locomotive typically provides this Head-End Power (HEP).  The General Electric Genesis Series I locomotive (the aerodynamic locomotive engines on the majority of Amtrak’s trains), for example, has a maximum of 800 kilowatts of HEP available.  But there is a tradeoff in traction power that moves the train towards its destination.  With a full HEP load a 4,250 horsepower rated engine can only produce 2,525 horsepower of traction power.  Or a decrease of about 41% in traction horsepower due to the heating, cooling, lighting, etc., requirements of the passenger cars.  But because passenger cars are so light they can still pull many of them with one engine.  Unlike their freight counterparts.  Where it can take a lashup of three engines or more to move a heavy freight train to its destination.  Without any HEP sapping traction horsepower.

There is so much Energy available in Refined Petroleum that we can carry Small Amounts that take us Great Distances

The largest cost of flying a passenger jet is jet fuel.  That’s why they make planes out of aluminum.  To make them light.  Airbus and Boeing are using ever more composite materials in their latest planes to reduce the weight further still.  New engine designs improve fuel economy.  Advances in engine design allow bigger and more powerful engines.  So 2 engines can do the work it took 4 engines to do a decade or more ago.  Fewer engines mean less weight.  And less fuel.  Making the plane lighter and more fuel efficient.  They measure all cargo and count people to determine the total weight of plane, cargo, passengers and fuel.  So the pilot can calculate the minimum amount of fuel to carry.  For the less fuel they carry the lighter the plane and the more fuel efficient it is.   During times of high fuel costs airlines charge extra for every extra pound you bring aboard.  To either dissuade you from bringing a lot of extra dead weight aboard.  Or to help pay the fuel cost for the extra weight when they can’t dissuade you.

It’s similar with cars.  To meet strict CAFE standards manufacturers have been aggressively trying to reduce the weight of their vehicles.  Using front-wheel drive on cars saved the excess weight of a drive shaft.  Unibody construction removed the heavy frame.  Aerodynamic designs reduced wind resistance.  Use of composite materials instead of metal reduced weight.  Shrinking the size of cars made them lighter.  Controlling the engine by a computer increased engine efficiencies and improved fuel economy.  Everywhere manufacturers can they have reduced the weight of cars and improved the efficiencies of the engine.  While still providing the creature comforts we enjoy in a car.  In particular heating and air conditioning.  All the while driving great distances on a weekend getaway to an amusement park.  Or a drive across the country on a summer vacation.  Or on a winter ski trip.

This is something trains, planes and automobiles share.  The ability to take you great distances in comfort.  And what makes this all possible?  One thing.  Refined petroleum.  There is so much energy available in refined petroleum that we can carry small amounts of it in our trains, planes and automobiles that will take us great distances.  Planes can fly halfway across the planet on one fill-up.  Trains can travel across numerous states on one fill-up.  A car can drive up to 6 hours or more doing 70 MPH on the interstate on one fill-up.  And keep you warm while doing it in the winter.  And cool in the summer.  For the engine cooling system transfers the wasted heat of the internal combustion engine to a heating core inside the passenger compartment to heat the car.  And another belt slung around an engine pulley drives an air conditioner compressor under the hood to cool the passenger compartment.  Thanks to that abundant energy in refined petroleum creating all the power under the hood we need.

The Opportunity Cost of the Plug-in Hybrid is giving up what the Car Originally gave us – Freedom 

And then there’s the plug-in hybrid car.  That shares some things in common with the train, plane and (gasoline-powered) automobile.  Only it doesn’t do anything as well.  Primarily because of the limited range of the battery.  Electric traction motors draw a lot of current.  But a battery’s storage capacity is limited.  Some batteries offer only about 20-30 miles of driving distance on a charge.  Which is great if you use a car for very, very short commutes.  But as few do manufacturers add a backup gasoline engine so the car can go almost as far as a gasoline-powered car.  It probably could go as far if it wasn’t for that heavy battery and generator it was dragging around with it.

This is but one of many tradeoffs required in a plug-in hybrid car.  Most of these cars are tiny to make them as light as possible.  For the lighter the car is the less current it takes to get it moving.  But adding a backup gasoline engine and generator only makes the car heavier.  Thus reducing its electric range.  Making it more like a conventional car for a trip longer than 20-30 miles.  Only one that gets a poorer fuel economy.  Because of the extra weight of the battery and generator.  Manufacturers have even addressed this problem by reducing the range of the car.  If people don’t drive more than 10 miles on a typical trip they don’t need such a large battery.  Which is ideal if you use your car to go no further than you normally walk.  A smaller battery means less weight due to the lesser storage capacity required to travel that lesser range.  Another tradeoff is the heating and cooling of the car.  Without a gasoline engine on all of the time these cars have to use electric heat.  And an electric motor to drive the air conditioner compressor.  (Some heating and cooling systems will operate when the car is plugged in to conserve battery charge for the initial climate adjustment).  So in the heat of summer and the cold of winter you can scratch off another 20% of your electric range (bringing that 20 miles down to 16 miles).  Not as bad as on a passenger locomotive.  But with its large tanks of diesel fuel that train can still take you across the country.

The opportunity cost of the plug-in hybrid is giving up what the car originally gave us.  Freedom.  To get out on the open road just to see where it would take us.  For if you drive a long commute or like to take long trips your hybrid is just going to be using the backup gasoline engine for most of that driving.  While dragging around a lot of excess weight.  To make up for some lost fuel economy some manufacturers use a gasoline engine with high compression.  Unfortunately, high compression engines require the more expensive premium (higher octane) gasoline.  Which costs more at the pump.  There eventually comes the point we should ask ourselves why bother?  Wouldn’t life and driving be so much simpler with a gasoline-powered car?  Get fuel economy with a range of over 300 miles?  Guess it all depends on what’s more important.  Being sensible.  Or showing others that you’re saving the planet.

www.PITHOCRATES.com

Share

Tags: , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

GM and Ford pursuing Carbon Fiber to Improve Fuel Efficiency and Increase Profits

Posted by PITHOCRATES - April 15th, 2012

Week in Review

Ford and GM following the lead of Airbus and Boeing.  Using composite materials to make their vehicles lighter.  And more fuel efficient.  For as Airbus and Boeing have proven, improved fuel efficiency during times of high fuel costs leads to more unit sales (see Ford, Dow to explore carbon fiber use in vehicles by Deepa Seetharaman posted 4/12/2012 on Reuters).

Ford Motor Co and Dow Chemical Co will work to develop cost-effective ways of using carbon fiber in high-volume cars and trucks as the No.2 U.S. automaker moves to cut vehicle weight to improve overall fuel economy…

Weight reduction is one way for automakers to boost the efficiency of their fleets in anticipation of rising oil prices and stricter fuel economy standards for upcoming model years…

Using carbon fiber in lieu of conventional steel can lower the weight of a vehicle component by up to 50 percent, according to the U.S. Department of Energy. Cutting a car’s weight by 10 percent can improve fuel economy by as much as 8 percent.

Carbon fiber, already used in racing cars and products like hockey sticks, is not new to the auto industry. BMW (BMWG.DE), for example, uses the material in its M3 coupe.

Yet carbon fiber’s high cost has blocked its wide-scale use. Industry experts say one way to lower the overall cost of carbon fiber is to find cheaper ways of preparing those materials…

Last month, the Obama administration announced it would provide $14.2 million in funding to spur development of stronger and lighter materials.

Really?  The government needs to fund this with subsidies?  You mean there is no incentive for automakers to make their cars lighter?  I think there is.  If they can make a car lighter without shrinking it down to something slightly larger than a shoe box they will improve fuel economy.  And increase sales.  For what family would not want to buy a fuel efficient car that lets them pack the family in it and take it on vacation?  Letting them take longer trips because the cost of gasoline doesn’t eat up the family vacation budget?  Or let families spend more on their grocery bill rather than on gasoline?  To enjoy more cookouts during their summer vacation?  One thing for certain is that if you can produce a more fuel efficient car that doesn’t trade anything else to get that efficiency (size, range, etc.), people will run to buy it.  And that is what we call incentive.

GM revenue in 2011 was $150.3 billion alone.  So Ford and GM are not doing this to get their hands on that piddling $14.2 million in federal money.  Which was about 0.01% of GM’s total revenue in 2011.  Which is little more than a rounding error.  They’re doing this to increase their market share in an increasingly competitive market.  In 2011 GM, Ford and Chrysler had global market shares of 8%, 8% and 3%, respectively.  If you divide GM’s revenue by 8 that comes to about $18.8 billion in revenue per percentage point.  Which is one heck of an incentive to increase unit sales to get just one more percentage point in market share.  And during times of high fuel costs one way to do that is to make a car cheaper to own by making it more fuel efficient.  That’s why they’re pouring money into carbon fiber technology.  Not because the government is offering what amounts to loose change under the sofa cushions as far as GM is concerned.  Because fuel efficiency equals higher market share when gasoline is expensive.  And market share equals higher revenue.  And profits.

Yes, it’s greed that’s making Ford and GM pursue carbon fiber to increase fuel efficiency.  Which is the best reason.  Because greed requires no government subsidies.

www.PITHOCRATES.com

Share

Tags: , , , , , , , , , , , , , , ,