Inkjet Printing

Posted by PITHOCRATES - March 5th, 2014

Technology 101

A Sunday Afternoon on the Island of La Grande Jatte is similar to Ink Jet Printing

Stephen Sondheim and James Lapine created a musical based on the painting A Sunday Afternoon on the Island of La Grande Jatte by Georges Seurat.  Giving us Sunday in the Park with George.  Seurat used a technique called pointillism.  Where he painted dots of color.  Points.  Up close the eye saw only a mass of different colored dots.  But when you moved back from the painting the brain blended those dots together into an image.

This is the same technique our televisions use to recreate an image on the screen.  Using only the 3 primary colors of light.  Red, blue and green.  Different colors of phosphor are energized to glow.  Causing a combination of these three dots of phosphor to glow creates a pixel of color.  A screen full of different colored pixels creates an image.  It’s similar to inkjet printing.  Where a print head places dots of different colors on a piece of paper.  Much like George did in Sunday in the park with George.  Although an inkjet printer can do it faster.  And without destroying a relationship.

George painted one dot at a time.  So it took him a very long time to create an image.  —SPOILER ALERT—   So much time that Dot left him and had a baby with Louis the baker.  Leaving George alone.  A true suffering artist.  Who died young.  Never realizing that Dot’s baby was his.  Which gave us a second act.  A great musical.  With some of Sondheim’s best music and lyrics.  The original Broadway recording with Mandy Patinkin and Bernadette Peters should be in everyone’s collection.  Do yourself a favor and buy it.  Support the arts.  But I digress.

Droplets of Ink are shot out of the Print Head onto the Paper without any Physical Contact with the Paper

If you have a large art museum near where you live you can probably see a work of art done in the pointilism technique up close.  And if you do you’ll probably notice that the dots are rather big.  Unlike they are with an inkjet printer.  Where the dots are much smaller.  It’s the same technique.  Pointillism.  But it is much harder to see that with inkjet printing.  Why?

George painted with a paint brush.  And even when the bristles are smoothed into a point it’s still pretty thick.  And makes large dots.  An inkjet, on the other hand, doesn’t ‘brush’ on the ink.  It spits it on.  Droplets of ink are shot out of the print head, across an air-gap and onto the paper.  Without any physical contact.  The only physical contact with the paper is the roller that loads a sheet.  And the roller that advances the sheet.  While the print head glides above the paper.  Spitting droplets of ink.

Well, it doesn’t actually spit ink.  It boils it.  In the ink cartridge.  Which is a marvel of engineering.  For the ink cartridge not only contains the ink.  But it also contains the print head.  A few hundred holes where droplets of ink jet out of.  As well as a lot of copper etched circuits.  To take the information from the computer when printing a document.  And transferring it to the proper ink port.  Which are very, very tiny holes.  So tiny that the droplets they produce make for near photo-like quality compared to a pointillism painting.

The Ideal Gas Law tells us if we incrase the Temperature while holding the Volume Constant the Pressure Increases

The ideal gas law is PV = nRT.  Which can be solved such that P = nRT/V.  Where pressure (P) equals the chemical amount in moles (n) times the universal gas constant (R) times the temperature (T) divided by the volume (V).  A lot of information there.  But the only things we want to focus on are pressure, temperature and volume.  The ideal gas law tells us if we incrase the temperature while holding the volume constant the pressure increases.  Which is how inkjet printing works.

Each ink port has ink in it.  But the hole is so tiny that the ink in its normal state will not flow through it.  Because it’s too thick.  However, when you heat the ink to boil it into a vapor the pressure is so great that it pushes a droplet of ink out of the print head onto the paper to releive the pressure.  All of this happens in a fraction of a second in all of those hundreds of ink ports.  An electric circuit turns on.  Boils ink.  Forces out a droplet.  The electric circuit shusts off.  And the ink just used to print with is replaced with fresh ink.  Waiting for the next electric current to boil it.

Complex software and hardware to advance the paper and move the print head over the paper are all coordinated to place thousands of droplets of ink with each pass of the print head.  A black ink cartridge is used for text documents.  And a color ink cartridge (red, blue and yellow) is used to add color to a text document.  Or to print color images.  Doing the work of a thousand Georges.  Faster.  And with tinier dots.  So tiny that they are impossible to detect with the naked eye.  Unlike Seurat’s A Sunday Afternoon on the Island of La Grande Jatte.  But few printed items will look as good.


Tags: , , , , , , , , , , , , , , , , , , , ,